Sources: AICrete Corp., Richmond, Calif.; CP staff
AICrete is extending its artificial intelligence application competencies from concrete mix design optimization to aggregate characterization and moisture content measurement. AggSense transforms sand, gravel and stone analysis by replacing time-consuming burn and sieve tests with real-time particle size distribution and moisture evaluations. Ideally mounted over a concrete batch plant weigh hopper or aggregate bin, the device comprises a cubical cabinet with camera and moisture gauge. Users set intervals at which conveyor belts stop and images of fine or coarse aggregate layers are captured. AggSense then employs sophisticated AI algorithms to analyze material properties, confirm quality control parameters, or inform modifications in fine or coarse aggregate and/or water volumes.
“AI is giving machines that gut-feeling intuition that was unique to humans. It takes one look at fine and coarse aggregates and knows immediately the moisture and particle size distribution,” says AICrete Lead Computer Vision Engineer Quentin Cheng. “This unlocks a whole realm of possibilities. For the past three years, we have worked with concrete and aggregate producers and painstakingly collected the right kind of data to unlock AggSense, the first AI-powered sensor that is an expert on aggregates. Just like humans, its knowledge and capabilities will grow over time as it learns. Moisture and particle size distribution are only the first steps.”
Among the system’s key features and benefits, he adds:
- Precision analytics. Utilizes AI to provide detailed insights into aggregate characteristics.
- Real-time data. Offers immediate feedback, allowing for on-the-fly material adjustments.
- Hassle-free calibration. Contactless sensor system eliminates the need for plant operator calibration. All AI training, enhancements and updates are managed centrally by AICrete and deployed remotely to ensure sensors maintain the highest level of accuracy and functionality without interrupting daily operations.
- Elevated quality control. Ensures superior quality of materials, leading to improved products and construction outcomes.
- Sustainability. Promotes the use of optimal material quantities, reducing waste and enhancing environmental stewardship.
“AICrete is committed to driving advanced technological innovation in construction materials,” affirms Founder and CEO Parham Aghdasi. “With AggSense, we are empowering concrete and aggregate producers to achieve unprecedented levels of quality and efficiency. This tool is not just about improving operations—it’s also about setting a new standard for modern and sustainable practices across the industry.”
AggSense will be available in early 2025 to producers seeking to leverage AI for enhanced operational intelligence. The system seamlessly integrates with AICreteOS, AICrete’s AI-powered operating system, providing a robust set of quality control and plant management solutions.
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