TWIN-SHAFT MIXER With the addition of a small model, capacities for the company’s twin shaft mixers now range from 54 cu. ft. to 318 cu. ft. Each model
TWIN-SHAFT MIXER
With the addition of a small model, capacities for the company’s twin shaft mixers now range from 54 cu. ft. to 318 cu. ft. Each model comes with a countercurrent mixing design that product developers note achieves 100 percent mixing coverage in as little as 60 seconds, providing uniform material distribution and a stronger end product. The twin shaft models use a two-stage gear reducer for more efficient operation, as compared to three-stage reducers. Cast for long life, the paddles, end scrapers and liners are designed also for fast adjustment and replacement.
Standard equipment on the twin-shaft mixers includes a self-diagnostic system, which monitors oil and motor temperatures, as well as fluid levels in the hydraulic system and gear case. If any measurements deviate from the normal operating range, an automatic warning is relayed. Also included is a hydraulic adjustable discharge door for full or partial discharge. Pneumatic operation and an automatic washing system are optional. The twin-shaft mixers are backed with a five-year drive train warranty. Mixer Systems
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OBSERVATION MONITOR
When paired with either one or two Voyager observation cameras, the new 5.6-in. Voyager AOM562 color LCD two-camera observation monitor can increase driver safety and eliminate hazardous blind spots to aid drivers in backing up, changing lanes, and maneuvering a vehicle. In contrast to the Voyager AOM561, its predecessor, the new high-performance monitor comes standard with two camera inputs that enable viewing of rear and/or side images. The AOM562’s versatile mounting capabilities allow it to stand alone on various-sized pedestal mounts or to be secured in a custom overhead shroud or housing.
Additional key features of the monitor, the manufacturer notes, include front controls for ease of mobile use; a color 5.6-in. TFT LCD flat panel screen for precise, clear images; and, a Standby On/Off button that allows the monitor to enter into standby mode when power is off. The monitor remains in standby mode until one of the cameras is activated either manually or by the 12-volt trigger. Enclosed in an injection-molded plastic housing for added durability, the monitor is compatible with all Voyager NTSC side/rear observation cameras. Audiovox Specialized Applications
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SUBMERSIBLE PUMP
The compact and lightweight LWP 2 suits a wide range of applications, the manufacturer notes, such as continuous pumping of clean or contaminated water on building or excavation sites. The 2-in. pump can handle stones and other debris up to ? inches in diameter. The LWP 2 produces a discharge of up to 222 gallons per minute and has a lifting head of up to 82 feet. It is spark-proof and can run dry without sustaining damage to internal components.
Weighing 23 pounds, the pump is especially useful for applications requiring equipment to be mobile. Standard features include one 33-ft. discharge hose and snap-lock, quick-release couplings designed to ease movement of the pump and hose around the site, product developers emphasize.
A wide range of hydraulic power packs is available to power the LWP 2. These optional units feature a power-on-demand system that automatically decreases the pack’s engine speed when the pump is disengaged, reducing fuel consumption and extending the life of the power pack. Atlas Copco Construction Tools
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PAVER
The Titan 7820 is geared for placing any kind of wearing, binder, and base course material in large paving widths and thicknesses. The paver especially suits installation of roller-compacted concrete, cement-treated base, nontreated base, stone, and soil cement in applications ranging from highways and secondary roads to airports, landfills, and railway beds.
The Electronic Paver Management II (EPM II) control unit is a standard feature. It offers service support and facilitates easier machine operation by monitoring paver functions, providing vital operating-condition data, and performing diagnostic checks through an intuitive interface.
The Titan 7820 has a 14.8-ton hopper capacity. Its 231-hp Duetz diesel engine gives the paver variable speed control up to 65 fpm when paving and 2.2 mph in transport. The traction drive is electronically controlled for consistency and a mat of superior quality when paving, the manufacturer affirms. The Titan 7820 accommodates a variety of screeds, including fixed and hydraulically extendable models, allowing placement of material up to 38.2 ft. wide and 11.8 in. thick.
Standard features include two seats that can extend laterally for improved operator visibility; an adjustable and revolving operator console; lifetime lubricated crawler track rollers; forged and hardened crawler track links; an automatic track tension system; four independent drives for conveyors and augers; ultrasonic sensors for proportional material feed control; an all-weather canopy; and, work lights. Ingersoll Rand Construction Technologies
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PUMP KITS
KVM 32XL and 34X truck-mounted concrete boom pumps now come standard with a new high-output, high-pressure Generation III 2025-5 pump kit. According to the manufacturer, the 2025-5 concrete pump’s 10-in. material cylinders, a 79-in. stroke, and twin-circuit hydraulics with MPS (multi-port shifting) bring increased performance and smoothness. With the latest pump kit, KVM 32XL and 34X concrete pumps achieve up to 178 yd./hr. output at 23 strokes per minute. The four-section Overhead Roll & Fold boom design allows maximum utilization for a wide variety of applications, product engineers note.
Also standard on KVM 32XL and 34X models is the Big Rock. Reportedly offering the reliability and low-maintenance of the company’s patented Rock Valve, the Big Rock features a larger feed area to the extended valve, suitable for feeding harsh mixes at high volumes. The hydraulically driven agitator with optional hopper vibrator is said to assure continuous, smooth flow of concrete to the pumping cylinders.
Additional offerings include the 32XL Detach, a truck-mounted concrete boom pump that gains versatility with a detachable boom feature, allowing operators to utilize the boom as a separate placing boom, reattach it to the truck, and later place concrete at remote locations. The 32 XL Detach features a Generation III 2023-5 pump kit with 209 yd./hr. output and 1007 psi pressure on concrete. Equipped with the Rock Valve, this pump is said to offer low-maintenance pumping of a wide variety of mixes to 2.5-in. aggregate. Schwing America
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AIR METERS
Type A & B Air Meters along with the Volumetric Air Meter have been added to the company’s range of nondestructive test equipment for concrete and materials testing. All meters meet or exceed industry standards, the manufacturer notes. James Instruments
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BIO-BASED LUBRICANT
EcoLine Bearing, Chain & Roller Lubricant Û a bio-based, rust-preventative product derived from American-grown soybeans Û is said by the manufacturer to offer lubrication superior to most conventional formulas. A sustainable product, it contains 86 percent less petroleum than traditional lubricants, the company notes, without sacrificing performance or changing metal surface properties. EcoLine’s content has been subjected to rigorous testing at Iowa State University as part of EPA’s Federal Bio-based Product Preferred Procurement Program.
Incorporating a proprietary blend of nontoxic, multimetal Vapor phase corrosion inhibitor (VpCl) chemistry, EcoLine is specifically formulated for the rigors of high-speed chains, bearings, and rollers to resist sling-off. Accordingly, VpCl molecules form a thin, tight layer on the metal surface, completely sealing it against moisture or air to prevent corrosion, product developers affirm. The lubricant is ready to use and can be applied by automatic or manual equipment. Its protection lasts up to 24 months, even in aggressive environments, the manufacturer reports. Resisting sling-off on high-speed systems, the lubricant minimizes the need for reapplication and contributes to a cleaner workspace. Cortec Corp.
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PARK/SECONDARY BRAKE
Constructed of high-strength ductile iron, Model RT 7000 is a new mechanically actuated, sliding caliper brake designed to replace in-line drum brakes susceptible to dirt and debris accumulation. It features a stay-clean, sealed design suitable for harsh applications and severe environments, product developers note, offering quick-change, nonasbestos organic or sintered metallic linings. Compared to drum brakes, the manufacturer affirms, the RT 7000 provides superior fade characteristics, especially in emergency situations.
The new RT brake comprises a lever-actuated system using a ball ramp assembly to advance the brake pads towards the disc. The brake disc ranges in thickness from 0.38 to 0.44 in. and in diameter from 10 to 25 in.
The company’s brake system product line includes hydraulic disc brakes for service and park brake applications, mechanical park brakes, full-circle brakes, motor brakes, hydraulic brake valves, and hydraulic/electric trailer brake actuators. Friction products suit varied applications including on/off-highway and construction vehicles. Carlisle Industrial Brake
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CASE SETS BENCHMARK FOR BIODIESEL USE
In response to rising fuel prices, future fuel supply concerns, and customer owning-and-operating costs, Case Construction Equipment has reportedly become the first manufacturer of its kind to approve the use of B5 blends (5 percent biodiesel and 95 percent petroleum-based diesel) in all of its mechanical engines. The manufacturer also announced that the use of B20 blends (20 percent biodiesel and 80 percent petroleum-based diesel) is possible on all Case engines other than electronic engines and those in the 410 and 420 Skid Steer Loaders. Owners are advised to consult local Case dealers regarding specific biodiesel applications.
Produced from vegetable-based oils derived from renewable resources such as North American-grown soybeans, biodiesel is used in various processed mixes with standard petroleum diesel. It has been heralded as an alternative fuel with the ability to lower emissions and help reduce dependence on imported oil. B5 blends must meet the requirements of U.S. Standard ASTM6751 on the base biodiesel stock.
We do not intend to stop at B5 and B20 in our quest to help customers reduce their operating costs, asserts Case President Jim McCullough. Case is committed to working with its partners to push toward higher-level biodiesel blends that will be compatible with future low-emissions-compliant engines. We’ve initiated aggressive field tests to evaluate the performance of Case engines with 100 percent biodiesel.
While the long-term effects of biodiesel in higher-blend ratios have yet to be confirmed with current production engines, Case is continuing to study the impacts of those applications. The company also will continue to work closely with the Engine Manufacturers Association’s Biodiesel Task Force subcommittee, which works to advance biodiesel research.
KENWORTH ADDS WATSON & CHALIN LIGHTWEIGHT LIFT AXLE
A new 13,200-lb. steerable lift axle is now offered on selected Kenworth Class 8 vocational truck models for mixer, dump, and heavy-haul applications. The Watson & Chalin Tru-Track Alumilite steerable lift axle provides greater payload capacity, Kenworth officials note, reducing tare weight by nearly 150 lb. compared to previous Tru-Track models; and, extended life bushings help make the lift axle more durable. Other key features include a quick-change ride height system with heights of 7 in. to 18 in.; 13_-in. axle travel; up to 11-in. axle lift; preloaded locking fasteners; parallelogram design; and, a five-year warranty. Û www.WatsonSuspensions.com
PARTNERSHIP EYES ELECTRONIC SUSPENSION
Springfield, Mo.-based Ridewell Suspensions has announced a strategic partnership with Europe’s Weweler Nederland. The joint venture enables Ridewell to bring to the North American market Weweler’s electronically controlled, forced-steer auxiliary axle suspension system, reportedly providing users improved fuel economy, reduced tire wear and greater maneuverability. Features of the suspension system include:
- Hydraulic steering with electronic control for rapid reaction
- Programmable electronic control unit that senses vehicle speed and front-axle steer angle to control steer angle of auxiliary
- Electronic control unit ensuring a centered hydraulic/mechanical lock at higher vehicle speed
- Custom-formed axle beam to provide optimal clearance
- Compatibility with steel and air suspended drive axles
- Truck and trailer applications
- Pusher and tag configurations
- Axle load capacities to 20,000 lb.
The following options are also available for the electronically controlled, hydraulically steered auxiliary system: - Integrated axle lifting
- Custom track axles
- Disc and drum brakes: 17_-, 19_- and 22_-in. available
- Single- and dual-wheel configurations
- Custom drops up to 12.4 inches in formed axle beams.
Û Ridewell Suspensions, 800/641-4122, www.ridewellcorp.com
LONDON LAUNCHES WEB SITE/CONFIGURATOR
London Machinery’s new web site features a configurator tool that provides ready mixed producers the ability to design and build specs for a London standard mixer, selecting from a range of chassis, drum sizes, pump mounts, controls, hatches, water tank sizes, and chute extensions. The tool also allows the customer to view and choose options such as a chute assist, LED lights, chute stopper, work lights, and a rear deck cover. Once the customer completes and submits a form, a sales representative will provide a quote.
A second configurator tool for replacement drums allows producers to enter measurements for their existing drum and then specify the thickness, gearbox, inspection hatch, drum assembly, and options such as surge blades.
The new site also provides information and links to McNeilus refuse trucks, Oshkosh S-Series front discharge mixers, and Con-E-Co batch plants, all available in Canada through London Machinery.
Û www.lmi.ca/configurator.cfm
RICE LAKE UNVEILS PLANT TECHNOLOGY
To optimize efficiency and accuracy of concrete plant operations, Wisconsin-based Rice Lake Weighing Systems introduces two new automated systems.
CB-2 CONCRETE BATCHING SYSTEM
The CB-2 is capable of controlling portable plants, stack-up plants, central mixed, dry batch, as well as precast plants. From weighing raw material to automatic printing of tickets and reports, the company affirms, an entire operation can be cost-effectively managed via the CB-2. Driven by a 920i HMI controller, it delivers real-time statistical data through various network options. Robust processing power and expanded networking capabilities enable the CB-2 to communicate easily with printers, PCs, keyboards, and other peripheral equipment, product developers note.
AUTOMATED TICKETING KIOSK (ATK)
Handling everything from point-of-sale, to invoice, to account management, the ATK fully automates truck identification, load assignment and weighing, plus ticketing, to optimize the flow of trucks and materials for a variety of plant operations, including transfer stations, load-out facilities, and construction material suppliers. ATK components are constructed of rugged NEMA 4 steel for long-lasting durability; and, the system features a user-friendly interface, allowing seamless integration with any facility’s central office and accounting system, company officials note. ATK provides complete integration of customer, hauler and material records, they add.
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DUST CONTROL REPORT
C&W MANUFACTURING
The Round Easy-Clean Dust Collector has a high-volume cleaning capacity that can expand and grow as production increases. It features expandable filtration capacity from 5,000 to 8,000 cfm to evolve with a producer’s growing demands without having to replace the unit. The system also can be installed quickly since the entire unit is preassembled before shipment. The dust collector has 99.99 percent filtration efficiency, space-saving footprint, and can ship on half a truck for increased freight savings.
The manufacturer also offers its Low Profile Round (LPR) Silo collector, featuring expandable filtration technology. By increasing cartridges from four to six or eight, filtration capacity climbs from 178 to 267 or 356, respectively. The LPR provides a design efficiency at 99.99 percent. Both systems come in several styles and sizes.
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CYCLONAIRE CORP.
Line of Bin Vent/Dust Collectors provide air filtration and dust control for dry bulk materials conveyed pneumatically to destination points, such as bins, hoppers and silos. The Bin Vent features a compact design, making it easy to install. Presettable timers clean the filter media automatically with pulse jet air flow, dropping retaining material back into the process. An array of sizes and features are offered, including a hinged door for easy bag access and differential pressure gauges that indicate when service is needed. High-temperature and top-removable designs also are available. Units feature heavy-duty carbon steel or stainless steel construction.
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R&S INC.
Company manufactures both stationary and mobile dust control systems. Offering multiple product lines for a wide variety of applications, the manufacturer constructs pulse jet, bag & cartridge, reverse-air and shaker styles. Sizes range from silos and batchers to entire plants.
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AIRLANCO
The E-86 Series cartridge filters are said to offer high filtration efficiencies in compact housings. Reportedly washable and easy to replace, the 8.6-in.-diameter, spun-bonded polyester filter cartridges Û for which the E-86 is named Û permit sizing to meet differing needs. Cleaning is accomplished by a pulse jet system augmented by proprietary venturi intake ports that draw in surrounding air to increase effectiveness of the programmable reverse-air pulses. A slope-sided collection hopper mounted below the cartridge housing receives the dust and debris dislodged by the pulsed air from cartridge filter elements. The automatic cleaning mechanism uses 60 psig clean, dry air and a standard 110/1/60 power supply. The solenoid valves and solid-state timer are protected by NEMA 4 enclosures. Options include stainless steel construction, robust support structure, and a full-length access platform with ladder.
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VINCE HAGAN CO.
This company offers a variety of dust control and dust collection equipment for the ready mixed and concrete paving plants. The VH-245 silo top dust collector, with seven replaceable cartridges and automatic jet pulse cleaning system, is economical, safe, and easy to maintain, according to the manufacturer. The VH-1093 in-truss dust collector is mounted in the truss frame of the company’s mobile batch plants. This feature saves one load of freight when moving from one location to another. It has the automatic jet pulse cleaning system, along with the automatic dust recycle system, which puts the collected dust back into production, saving money. For stationary dry batch and central mix plants, the company offers a variety of sizes to meet the individual needs of each customer. These components will accommodate both front- and rear-discharge mixer trucks. Each of these systems helps meet the local air quality standards and provide for a clean environment.
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FARR AIR POLLUTION CONTROL
The HemiPleast HE (high efficiency) filter offers MERV 15 efficiency rating, coupled with as much as twice the service life and half the pressure drop of standard dust collector cartridge filters, company engineers contend. Available in filter sizes to fit a cartridge collector, the media can capture toxic and other ultra-fine dusts and works in applications where process air is recirculated downstream of the collector for energy savings. The filter combines the HemiPleat technology with an HE synthetic fine fiber media that is said to yield a filtration efficiency of 99.000 percent on 0.5-micron particles and larger. The design holds the pleats open, making virtually all the media surface available for filtration. The wide uniform spacing results in lower pressure drop, which allows dust to eject readily from deep within the pleats during pulse cleaning.
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